Molecular sieve oxygen generator

A number of national patent technologies
one-stop solution
Low purity oxygen is the first choice for on-site supply.
For providing better & swifter service, we are delighted to grant you agency and help facilitate your business with our full support.

  • More economical and energy-saving

    Low oxygen cost, electric power only for equipment running;Low manpower cost, intelligent control of equipment realized; Little daily equipment maintenance and repair。

  • More Safe and Reliable 

    The output oxygen pressure and purity can be fully controlled。Oxygen supply is continuous and stable。 Spare oxygen supply system is automatically started in case of oxygen pressure deficiency or power cut。

  • Simpler and Swifter

    All you need to do is turn the start/ stop button on the operation panel.Oxygen gas with design required capacity and purity can be available in 30 minutes at any time.

  • More suitable for you

    RICH technical engineers will make scientific analysis and specially design the most suitable equipment configuration proposal for you as per your actual conditions。

Equipment Introduction

RICH oxygen generator takes air as raw material. Being compressed by air compressor, air enters
freeze dryer and multilevel filters to have its most water and impurities like dust particle removed, then flows into
air tank to buffer and balance pressure before going to adsorber through switch valve, which has completed its
molecular sieve regeneration and is under working state. In adsorber, gases like nitrogen and carbon dioxide
are adsorbed by molecular sieve while oxygen gas enriches at the top of absorber and flows into oxygen buffer
tank. After being filtrated by odor & dust removing filter and degerming filter, qualified medical oxygen gas is
obtained.

The oxygen production of oxygen generator is a physical adsorption process, which has no chemical
reaction and causes no pollution to environment. It is the ideal oxygen supply method in modernization
management of practical medical treatment system.

 

The equipped elements with famous brands effectively ensure quality of the equipment.

Stable Operation

  • 01

    Efficient zeolite molecular sieves

    The zeolite molecular sieve is the core of the pressure swing adsorption oxygen generator.

  • 02

    Reliable air supply treatment

    The reliable air supply treatment method ensures the adsorption efficiency and long time of molecular sieve.

  • 03

    The equipped elements with famous brands

    The equipped elements with famous brands effectively ensure quality of the equipment.

  • 04

    Components ensures stably use air of system

    The air tank can effectively ensures the stable air use of system. Oxygen buffer tank is to make the oxygen's pressure, purity and flow stable and empty the unqualified oxygen

Humanized Control Design

The following are not part of the general functionality of the device and can be selected separately。

  • 05

    Automatically start& stop

    Automatically start& stop the generator(can be controlled remotely)。

  • 06

    Automatic switch to the spare oxygen

    Automatic switch to the spare oxygen when malfunction or power off happen.

  • 07

    Friendly human-machine interface

    The touching screen/industrial personal computer displays the flow &purity of oxygen, inlet &outlet pressure of equipment, malfunctions and so on.

  • 08

    Monitor and control the equipment at any time

    Even if you are far away from the local of operation, you can monitor and control the equipment at any time.

Patent Technology
  • National patent valve

    Patent no. 201120397643.6

    Actuator locates inside the valve body with excellent functions such as flexible open/close,swift reaction, obvious display with feedback indication, convenient installation and maintenance, good air tightness, zero leakage. Valve seat life time is three times of traditional ones.

  • Air tank system

    专利号:200810200406。9

    The function of air tank assembly is to ensure stable system air consumption,to prevent momentary fast air flow as oxygen and nitrogen separation system switches work.Failure to do so will greatly deteriorate air cleaning effort.This assembly improves the compressed air quality entering adsorption tower and prolongs carbon molecular sieve life time.This assembly contains air tank,safety valve,check valve,ball valve,pressure meter,etc.

  • Advanced load adaptation technology

    Patent no. 200810201703.5

    Load adaptation is a new concept developed by RICH in its PSA system R&D experiences.It is the achievement of RICH technical engineers based on many years simulation experiments and repeating demonstrations.Under the circumstance of air consumption decrease,load adaptation realizes energy consumption reduction by prolonging adsorbing circulation period and realizes extra energy-saving in typical load range.

  • The national patent absorption tower

    Patent no. 200920351597.9

    The unique structural design can change the speed and direction of internal airflow, reduce the dead space in the tower, and improve the utilization rate of molecular sieve, which is conducive to extend the service life of molecular sieve, improve the adsorption performance of molecular sieve, and reduce energy consumption.

Equipment Specialities
Normal configuration function

Simple process, compact structure, less equipment investment。

Cover an area of small, can be used for indoor, external operation。

High degree of automation, driving and parking is convenient and fast.

The operation and maintenance cost is lower than that of cryogenic method.

It has strong operation independence, good stability, high reliability, good safety performance under ambient temperature and low pressure.

The scale can range from 0。2 to 5,500 Nm3 /h, and the oxygen purity of the product can reach 25-95%。

Optional configuration feature

Non-conforming nitrogen is automatically released

Adapt to the load

In case of equipment failure, power failure or insufficient gas supply, the backup nitrogen automatic replenishment and automatic switch system shall be adopted

When equipment failure or power failure, spare nitrogen automatic switch system

Remote control/full automatic (special)

Automatic switch, stop/restart system for filling multiple tanks

Terminal gas recovery system (specific plan and configuration)

One machine can produce more than two different purity, corresponding to different flow automatic switching system

Industrial computer, DCS, other specific plans specific configuration

Technical Index

Oxygen capacity: 1~240Nm3/h

Oxygen pressure:  ≤ 0.6MPa (Customized)

Oxygen purity:  25% ~ 95%

Dew point:  -60℃ (Customized)

Note: oxygen flow unit "Nm3 / h" refers to 20 ℃, average 0.101 MPa (pabs) under the state of flow unit.

Principle

Principle of Pressure Swing Adsorption Oxygen Generator
PSA, short for Pressure Swing Adsorption, is a sort of advanced air separation technology.It stands at the remarkable status in the field of on-site air supply in the world.

As shown in the chart.The zeolite molecular sieve has differ greatly in adsorption capacity for oxygen and nitrogen. There are many micro-pores in its interior. The principle of PAS is to make use of the difference between the adsorption quantities of oxygen and nitrogen in the air to reach the separation of oxygen and nitrogen in determinate pressure. When the pressure increases, the zeolite molecular sieve will adsorb nitrogen and produce oxygen. When the pressure reduces to the normal pressure, the zeolite molecular sieve will desorb nitrogen and regenerate. The pressure swing adsorption oxygen generator generally has two adsorption towers. One is used to adsorb nitrogen and produce oxygen, and the other is used to desorb oxygen and regenerate. The oxygen will be constantly produced through such alternate cycle working.

Flow Chart of Pressure Swing Adsorption Oxygen Generator

Components of Generator

Equipment Composition and Function

1.Compressed air treatment assembly
The compressed air from air compressor firstly enters the compressed air cleaning assembly. At first, the pipeline filter removes most of the oil, water and dust from the compressed air, and then the refrigerated drier further removes the water. The precision filter removes the oil and dust and following ultra-precision filter can deeply clean it. According to the working condition of system, RICH Company specially designs the whole set of compressed air oil removers, which can be used to avoid oil leakage and give full protection for the zeolite molecular sieve. The designed precise compressed air treatment assembly can ensure the life time of zeolite molecular sieve. The processed pure air can be used as the air for instruments.

2. Air tank assembly
The air tank is used to reduce the airflow pulsation so as to reduce pressure fluctuation of the system, make the compressed air stably enter the PSA oxygen and nitrogen separation system. At the same time, when the adsorption tower switches to the working pattern, it also will supply the PSA oxygen and nitrogen separation system with large amount of needed compressed air for rapid pressurization in a short time so as to raise the pressure in the adsorption tower to the working pressure and ensure the equipment to run stably and reliably.

3.Oxygen and nitrogen separation assembly
There are two adsorption towers A and B equipped with special zeolite molecular sieve. When the pure air enters the inlet of tower A and flows to the outlet through the zeolite molecular sieve, H2, CO2 and H2O will be adsorbed. The produced oxygen flows out from the outlet of the adsorption tower. Meanwhile, the zeolite molecular sieve in adsorption tower A will reach saturation. Tower A will automatically stop adsorbing and the compressed air will flow into tower B to adsorb nitrogen and produce oxygen and the zeolite molecular sieve in tower A will regenerate. The sieve can realize regeneration by reducing pressure of the adsorption tower to normal pressure and removing the adsorbed N2, CO2 and H2O. The two towers can adsorb and regenerate alternately so as to finish oxygen and nitrogen separation and continuously output oxygen. The above process is controlled by PLC. If purity of oxygen at the outlet is less than the set value, PLC program will work and the automatic discharge valve will open. The unqualified oxygen will be automatically emptied so that it doesn't flow to the site of oxygen utilization. You can use the silencer to reduce the noise to 85dBA when discharge the unqualified oxygen.

4.Oxygen buffer system
The oxygen buffer tank is used to equalize the pressure and purity of separated oxygen from the oxygen and nitrogen separation system so as to ensure continuous and stable oxygen supply.

Industry Applications
  • Metallurgy

  • Glass

  • Pharmaceutical

  • Papermaking

  • Graphene

Copyright@2018 Shanghai Rich Gas Technology Co. Ltd. 沪ICP备08116306号

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